​Welding costs in 2025 vary widely based on factors such as project complexity, material type, location, and the welder’s expertise. Here’s a general overview:​

Average Costs:

• National Average: Projects typically range from $124 to $489, with an average around $303.

• Hourly Rates: Structural welding averages $80–$120 per hour, pipe welding $100–$150, and custom fabrication $80–$150. ​

Material Costs:

• Base Metals: Prices vary by type; for example, 14-gauge steel costs $44–$125 per 25-foot stick.​

• Consumables: Items like sandpaper, wire, and flux/shielding gas add $140–$230 to material expenses. ​

Project Examples:

• Metal Furniture Repair: Minor repairs start around $50; extensive restorations can exceed $2,500.​

• Pipe Repair: Costs range from $200 to $1,000, depending on damage extent and pipe type.​

• Small Gate Fabrication: Typically $550 to $750, with ornate designs potentially costing up to $6,000. ​

Additional Considerations:

• Welder’s Experience: Highly skilled welders may charge higher rates.​

• Location: Urban areas might have higher labor costs due to demand.​

• Project Urgency: Emergency or after-hours services can lead to increased charges. ​

For precise estimates, it’s advisable to consult local welding professionals, as costs can vary based on regional market rates and specific project requirements.​